Workforce Development
Phase 2 – Industrial Controls
Industrial Controls is an instructor-led class that will introduce Industrial Control applications in a typical manufacturing or other environments. Theory, implementation, and practical review of Programmable Logic Controls (PLC) and their associated devices and systems will be the basis of this class. CNCTS has designed tabletop simulators of the manufacturing process that will be used as a lab trainer to assist learning, theory, and practical application of PLC systems. Classroom and Lab Hours: Combined 136 total hours. Typical method of delivery: 1 day of class per week, 8 hours a day. Instructor-led, combined classroom and lab delivery.Course Highlights
- Introduction to Programmable Controllers
- Logic Concepts
- Number Systems and Codes
- PLC Start-Up and Maintenance
- PLC System Documentation
- Processors, the Power Supply, and Programming Devices
- Programming Languages
- Special Function I/O and Serial Communication Interfacing
- System Programming and Implementation
- The Analog Input/Output System
- The Discrete Input/Output System
- The Memory System and I/O Interaction
Anticipated Learning Outcomes
- Be proficient in the debug and troubleshooting of PLC systems (Basic to intermediate level)
- Be proficient in the use of test equipment used in the troubleshooting of PLC systems
- Comprehend electrical drawings and their function on the automation simulator
- Comprehend PLC Logic, Laptop/cabling, and the use of Industrial software (PC to PLC communications using RS Logics)
- Comprehend the sequence of operation theory and sequence outline
- Understand PLCs, ladder logic, field devices, and the concepts that make up a PLC system.
Course Curriculum
The student will learn how to interpret and properly read electrical diagrams for each print reviewed. The student will be provided a real-world electrical diagram for a Machine Tool, Manufacturing Plant, or Factory for this lab. Working with other students, they will be provided a small-scale machine tool electrical enclosure or MTEC and a corresponding print set. The student will now be required to read the print set then physically wire and troubleshoot the panel for proper operation. This highly interactive model of learning begins to incorporate working in tandem with another student, not unlike the typical setting in a manufacturing environment where teamwork is critical to achieving success. This class is designed to expose the students to the techniques and math behind wire sizing, properly sizing conduit, mathematically creating angles, and making proper bends in EMT Conduit. Also included is determining the number of physical conductors required to add electrical hardware between control panels, color codes, fusing, and over current protection. PLC System Documentation and PLC Start-Up and maintenance are critical components of the class. Students will work in cooperation to convert the MTEC magnetic relay logic control wiring into PLC wiring and finally, the magnetic control logic will be converted to PLC logic.The practical application and troubleshooting component of this class is a highly interactive model that has been designed to maximize the student’s PLC and troubleshooting skills. The centerpiece for this class is CNCTS designed miniature scale automation system. This system has been designed to replicate a multi-station conveyor with a fully functional part handling automation system complete with a gantry pick and place including an error checking sort station all using open-loop motor controls and an AB PLC control system. This technology has been painstakingly designed and miniaturized by CNCTS to replicate this widely used factory technology in a 16″ by 16″ desktop footprint. CNCTS has received a US patent for the design of its automated miniature scale training simulators.This is an instructor-led class, which will cover the theory, implementation, and practical review of Programmable Logic Controls (PLC) and their associated devices and systems. Students will design and debug a virtual PLC control system using a PC-based Software System Simulator. Students will begin to understand the complex nature of PLC systems, controller assembly, production, and integration within the manufacturing environment. This class will introduce students to the complex integration of all systems which essentially run the modern advanced manufacturing environment. This is a pre-requisite class for Phase 3 Advanced Control Systems.Contact
CNC Technical Solutions Inc
Phone: 585-798-9889
Location: 460 East Center St., Medina NY, 14103
Take the virtual tour at www.cncts.com.